Rack Armour®

  • Slash maintenance budgets and workloads
  • Self-install with no fixings & for all racking types
  • Zero maintenance & floor damage
  • A single solution for all warehouse environments
  • Impact tested to FEM 10.2.02 international standards
  • Fitted in seconds and last for years
  • Requires no maintenance unlike metal barriers
  • Patented design to deflect and absorb impact
  • Suitable for ambient and freezer environments
  • Fits all types of pallet racking and is transferable.
  • High visibility colour for warehouse safety.
  • Materials are non-toxic and fully recyclable.
  • Impervious to rust, moisture, mould growth, corrosion, acid, alkaline & most solvents.

Rack Armour® has been the world’s best-selling polymer upright racking protector for over 19 years and is shown per install, to save tens of thousands of pounds in damage repair costs.

Made from ballistics grade plastic, the Rack Armour® outer shell is shaped to divert impact energy around the rack leg instead of through it. Any remaining impact energy is absorbed by the interior foam until it is diffused. This twin action protection uniquely helps to maintain the structural integrity of the racking system. Rack Armour® cannot be knocked off when brushed by vehicles and with a hi-visibility range of colours, clearly helps identify safe working boundaries for materials handling equipment drivers.

Manufactured from low maintenance High Density Polyethylene (HDPE), Rack Armour® guards are durable and extremely effective in preventing damage to uprights.

Fully recyclable and non-toxic, it is suitable for use in food production facilities and freezer environments.

What's in the range?

Sizes are 300mm and 600mm height. Available in a range of striking, high visibility colours that are easily detectable.
  • Hi-Vis Yellow
  • Safety Yellow

With a guaranteed 80% reduction in racking damage, isn’t it time you tried Rack Armour®?

Tech Data Sheets

Metric datasheet (Millimeters & Celsius) Rack Armour® Data Sheet Datasheets with imperial data (Inches & Fahrenheit) Rack Armour® Data Sheet


The Rack Armour® upright protector was subject to 1000’s of hours of design and testing before the final model was completed and perfected. The guard has been subject to the most stringent and vigorous of testing to ensure it complies with all European legislation including FEM 10.2.02. https://vimeo.com/116862850 https://vimeo.com/316746623 FEM is the most internationally recognised and one of the most up to date (having been updated in 2001) of all testing standards. Rack Armour® has met and exceeded the requirements of this standard for both front and side impacts, which was certified by experts at an independent industry leading engineering organisation. If you would like to see this document please feel free to ask!


"We received many compliments from our auditors and our Plant Manager, we are starting to see savings on our guards maintenance already. Before we had to repair and re-paint often, now the only thing we do is clean the new Rack Armour® guards with a piece of cloth every week! Awesome product, we will keep in contact!" Rocío Ibarra Zazueta, Quality Engineer - BOSE "We had the Rack Armour® system installed during the new build of our 888,000 sq ft distribution centre, the installation was flawless and now after 5 years, it has saved us tens of thousands of pounds in preventing damage to our uprights. Just looking at the Rack Armour® today you can see it has taken a lot of impacts and is still doing its job. We have the lowest racking repair costs in the entire group, and Rack Armour® has saved us tens of thousands of pounds in racking repair costs, so I can easily recommend to anyone that it is a very worthwhile exercise in fitting Rack Armour®." Dave Horton, Warehouse Engineer - DHL  "Adapted to our Health and Safety process and procedure with no problems, I would recommend this product to any other company." Andy Hatton, National Inventory Manager – Superdrug
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Rack Armour® has been the world’s best-selling plastic protector for over 19 years and is shown per install, to save tens of thousands of pounds reduction in damage repair costs.